advantages of sponge iron

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  • advantages of sponge iron

    Direct reduced iron process - tec-science Jun 21, 2018 Sponge iron is a highly ferrous ore from the direct reduced iron process In order to prevent excessive re-oxidation of the sponge iron in the ambient air, it must be cooled down in the lower region of the shaft furnace...

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  • The Application and Benefits of Sponge Iron

    21-01-2019 0183 32 Benefits Of Sponge Iron Given below are some of the benefits of sponge iron The sponge iron is a superior substitute of steel scrap for steelmaking through the EAF/IF cours Sponge Iron has a low sulfur substance The DRI procedure can utilize poor quality coal that is inadmissible for ordinary iron making...

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  • advantages of li ne in sponge iron process

    The advantages of the iron sponge process include 1 providing complete removal of small to medium concentrations of hydrogen sulfide without removing carbon dioxide, 2 requiring relatively small investment, for small to moderate gas volumes, compared with other processes, 3 being equally effective at any operating pressure, and 4 being used to remove mercaptan ,...

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  • Difference Between Sponge Iron and Pig Iron Compare the Differe,

    Difference Between Sponge Iron and Pig Iron Compare the Difference ....

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  • What is Direct Reduced Iron DRI

    15-11-2020 0183 32 Sponge iron is highly similar to pig iron, so it can be a suitable alternative feedstock for the electric furnaces in smaller factori By using Direct reduced iron, they can decrease scrap consumption and produce higher quality steel Besides all the benefits of sponge iron, it is prone to oxidization and rusting...

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  • USE OF SPONGE IRON

    Advantages of sponge iron a Known and uniform chemical compositions b Uniform size , capability of continuous charging c Very low levels of residual elements d Maintenance of low levels sulphur e Capability of forming protective cover of the arc by y slag in the bath f Potential of sensible heat recovery...

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  • What is sponge iron? What are its characteristics?

    16-07-2021 0183 32 Answer 1 of 4 In general sponge iron is a pre-reduced sinter or pellets used for further processing It is also called direct reduced iron Generally iron ore is reduced in blast furnace and molten pig iron is then used for further processing and production of steel In a ,...

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  • Advantages Of Sponge Iron Briquetting Machine

    Sponge iron briquetting machine, also known as reduced iron briquetting machine, is used to press iron powderThe iron powder pressed by this machine is directly filled into cans Compared with the traditional manual canning, the fired sponge iron has the advantages of higher output and better compaction effect...

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  • advantages of sponge iron in afghanistan

    advantages of sponge iron in afghanistan Jan 21 2019 Given below are some of the benefits of sponge iron The sponge iron is a superior substitute of steel scrap for steelmaking through the EAFIF courses Sponge Iron has a low sulfur substance The DRI procedure can utilize poor quality coal that is inadmissible for ordinary iron making....

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  • Benefits of using in

    Sponge Iron is an important raw-material for Steel making and has a consistent demand for domestic Steel manufacturing and for exports The availability of domestic Iron-ore plays a key role in the production and supply of Sponge Iron Here are some of the benefits that the in-house production of Sponge Iron provides Availability of Sponge Iron...

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  • The effect of sponge iron chemical composition on energy ,

    Using sponge iron and replacing it with scrap has the following benefits to name a few Achievement to the required analysis due to the consistency of the chemical composition and the low content of the gangue...

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  • ENERGY INTEGRATION IN SPONGE IRON PLANT USING HEAT OF ,

    Sponge iron is produced primarily both by using non coking coal and natural gas as reductant and therefore classified as coal based and natural gas process respectively Presently, there are 118 large and small sponge iron plants in India- 115 of them are coal based while only 3 are natural gas based The advantages of sponge iron are...

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  • Difference Between Sponge Iron and Pig Iron Compare the ,

    30-04-2011 0183 32 Sponge iron has many advantages over other similarly smelted iron forms Sponge iron is superior to pig iron as it is richer in iron content Because of this property, it has many uses in electric furnac We can mix sponge iron, in its powdered form with many other metals to manufacture a variety of iron-containing products...

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  • Sponge Iron SpringerLink

    03-03-2020 0183 32 An iron ore has the following composition 581 FeCO 3, 115 SiO 2, 117 CaCO 3, 105 Al 2 O 3 and 82 H 2 O It is calcined in a rotary kiln furnace fired with coke containing 84 C, 13 ash and 3 H 2 O Enough air is supplied to burn the coke completely Coke requires 80 kg per tonne of ore...

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  • HYL Process for Direct Reduction of Iron Ore

    22-04-2017 0183 32 HYL process is designed for the conversion of iron ore pellet/lump ore into metallic iron, by the use of reducing gases in a solid-gas moving bed reactor Oxygen O2 is removed from the iron ore by chemical reactions based on hydrogen H2 and carbon monoxide CO for the production of highly metallized direct reduced iron DRI /hot briquetted iron HBI...

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  • What is Sponge Iron? with pictures

    There are several benefits associated with sponge iron that allow it to compete effectively with other types of smelted irons One has to do with the actual composition of the final product itself For example, this type of iron is considered richer than pig iron, another type of iron commonly produced in blast furnac...

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